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Making Design Reviews Work in Medical Devices

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 pmd5
(@pmd5)
Posts: 73
Estimable Member
Topic starter
 

Design review meetings are milestone events where teams discuss documentation, identify risks, and determine readiness to proceed.

When developing medical devices, these reviews are not just critical for design progress tracking but also for regulatory traceability compliance. Formal sign-off ensures that everyone is aligned with the current status and approves progression to the next development phase.

What preparation steps can project teams take before a design review meeting to ensure all required documents and approvals are ready in time?

This topic was modified 2 weeks ago by pmd5
 
Posted : 13/04/2025 5:45 pm
(@dk555)
Posts: 79
Trusted Member
 

To ensure a design review meeting is efficient and productive, preparation is key. In my opinion, following a structured guideline both prior to and during the meeting can help to ensure that all required documents and approvals are ready in time. A standardized checklist aligned with the DDP can help track risk management updates, previous action items, and required documents such as design inputs and outputs / DHF updates. Having a living checklist ensures nothing falls through the cracks. Before any formal reviews, project teams can also hold dry runs with key functional leads - design, quality, regulatory, etc. to ensure that documents are complete and compliant, identify incomplete sections, and validate traceability from inputs through verification, among other things. This can save time and prevent delays during the formal meeting. A clear agenda should also be created and distributed at least a day before the meeting. This agenda should contain meeting objectives, any pre-read documents, and a list of action items that require a resolution. This allows all participants to come into the meeting prepared and keeps the meeting on track. By following these and other preparation steps, project teams can increase the efficiency of the review process and strengthen regulatory compliance. What are some other preparation steps that can be used?

 
Posted : 13/04/2025 7:41 pm
 pz98
(@pz98)
Posts: 34
Eminent Member
 

The main key aspects of the preparation for a design review were covered previously, however one critical step for preparation is engaging with stakeholders prior to the design review meetings. Stakeholders can provide valuable insights that may have been overlooked if they would have been omitted from the design review process. As engineers, we may view a specific aspect of a design differently than groups working in the real-world. For example, the manufacturing team may suggest an improvement that will make a medical device easier to manufacturer, but a stakeholder working in the medical field can bring up how the change could make device less "user-friendly". This can work both ways, and not all the times may it result in the desired outcome. Engaging stakeholders early from cross-functional areas will allow the concerns to be voiced before formal review meetings. Bringing up these issues during a design review meeting can cause further delays, and it would lead to more informed discussions between the product team and stakeholders. Of course, stakeholders should have a good understanding of their roles in reviewing designs. By preparing with stakeholders before a formal design review meeting, it could help with progression to the next development phase, and ensure that the product has a better chance to become successful in the field.

 
Posted : 13/04/2025 9:02 pm
(@yg383)
Posts: 33
Eminent Member
 

These are all great insights, and I agree that preparation sets the stage for a smooth and productive design review. One thing that I think also helps a lot in building a regulatory readiness checklist that mirrors specific requirements, like FDA expectations or ISO 13485 clauses so that by the time the review happens, the team isn’t scrambling to determine if they’ve addressed all the necessary elements. It can serve as a live document to track the status, responsible parties, and any gaps that need to be closed before the meeting.

Another thing we've seen work well in our lab is using continuous feedback loops. We have regular lab meetings where each member presents updates, and that, along with our daily communication with our PI, gives us this built-in system for sharing progress and raising issues quickly. It allows us to catch problems early, adapt without waiting for big milestones, and even look back at these discussions to spot patterns or insights that shape our next steps. That kind of rhythm complements the formal review process.

Lastly, tracking some metrics around the design review process can be surprisingly helpful. For example, looking at how many action items come out of each review or how long it takes to resolve them can reveal where bottlenecks are happening. It’s not about micromanaging but more about understanding the process to make it more efficient over time. When combined, these kinds of tools and rhythms do support both compliance and creativity, which are both critical in medical device development.

 
Posted : 13/04/2025 10:57 pm
(@mirna-cheikhali)
Posts: 46
Trusted Member
 

Design review meetings play a big role in keeping projects on track, especially in the medical device space where documentation and compliance are so important. Even though I haven’t been directly involved in one yet, I’ve learned that solid preparation can make a difference. One helpful step teams can take is creating a checklist of all the required documents, such as design inputs and outputs, risk assessments, and any relevant test results. This helps ensure nothing is missed going into the review. It’s also a good idea to hold a pre-review meeting. This gives the team a chance to catch any gaps or issues ahead of time and make any final updates. Assigning clear responsibilities is another key part of the process—making sure everyone knows exactly what they need to bring to the table can streamline the meeting. Finally, version control is super important to avoid confusion, and giving reviewers enough time to go through the materials in advance can make the discussion way more productive. I’d love to hear what strategies others have found most effective too.

 
Posted : 13/04/2025 11:54 pm
(@mohaddeseh-mohammadi)
Posts: 50
Trusted Member
 

That’s a great point—design reviews are serious checkpoints, not just casual updates, especially in the medical device world. To ensure everything is ready on time, early preparation and clear ownership are essential. Teams should start by creating a design review checklist based on regulatory requirements, such as FDA or ISO standards, that outlines all the necessary documents, tests, and approvals. Assigning document owners early ensures everyone knows what they’re responsible for and by when.

It also really helps to schedule a pre-review meeting a week or two before the actual design review. This lets the team catch any missing items, clarify unclear points, and fix minor issues without last-minute stress. Having a centralized document repository where all the latest versions are uploaded, version-controlled, and easily accessible also saves a significant amount of time. Basically, the more organized and proactive the team is upfront, the smoother and more productive the design review meeting will be.

 
Posted : 26/04/2025 11:56 am
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