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Different Standards for Design Controls

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(@hmara)
Posts: 76
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Topic starter
 

As Dr. Simon mentioned during the lectures this week; companies often interpret the standards outlined in ISO 13485 & 21 CFR 820.30 in a manner that suits them the best. Some may include a whole separate document for output results, others may include all data in the DHF and be done with it.

What factors do you think go into deciding how to interpret these guidelines? Are there any shortcomings/benefits to a certain method? Are there any examples of this you can share?

 
Posted : 06/11/2022 10:14 pm
(@es446)
Posts: 78
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This is a good question, there are many factors that come into play that determine how regulatory standards are actually put into practice. I think a major one is how much time the team has to complete all their deliverables. If deadlines are very tight, the team may be more inclined to combine documents into one single record for convenience; less documents means less paperwork that needs to get approved. For example, a Design Matrix compiles design inputs, outputs, and other items all into one large spreadsheet. However, I would imagine that the DC project team could just replicate what was done for previously released products if they exist. Since those past products already made it through regulatory scrutiny, there's no need to reinvent the wheel.

 
Posted : 06/11/2022 11:03 pm
(@gdecarvalho22)
Posts: 75
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Some factors that play a role in deciding how to interpret standard guidelines are the novelty of the device, the risk the device poses, or the complexity of the device. When designing a new, complex, and risky device, it’s important for companies to follow all guidelines set forth in standards and display all documentation resulting from the design control process in an organized and effective way. For these types of devices, it’s important to develop all documents as described in standards to ensure that manufacturers perform their tasks correctly, customers understand the inputs and outputs of their devices, etc. Organized documentation throughout the entire development process of a device ensures that checks are being conducted throughout all stages and that all future stages are being performed correctly. Proper documentation decreases the risk of a faulty device which can do more harm than taking some more time to document all steps of the design control process. Has anyone ever experienced a situation like this (or know of a company that has)? I'm interested in hearing more opinions about this!

 
Posted : 10/11/2022 2:34 pm
 njq3
(@njq3)
Posts: 53
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I believe companies do all sorts of analyses to understand what the best approach is to adhere to the standards posed in ISO 13485 and 21 CFR 820:30, depending on project timeline and difficulty/risk of the project they are taking. I agree with @es446 and @gdecarvalho, these are all factors that can determine whether or not a team wants to fully outline and make clear the results of their validation/verification testing or to lump everything together in the DHF. I think another factor that has not been mentioned yet is taking into account the amount of scrutiny that the regulatory agency is going to give to the project. Like was previously mentioned, if the device is completely novel, there is going to be a lot more eyes on the project than something that may have a predecessor or a similarly designed device already on the market.

 
Posted : 13/11/2022 12:41 pm
(@ag2357)
Posts: 40
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I can think of two major factors that would apply here. One is the size of your company. The other is the type of products your company makes. If you work in a very small company, you may be limited in your documentation by the amount of people who are available to write these documents. You may also be limited by the experience of the limited amount of people working at the small company. A larger company will have more people devoted to getting these documents in shape and they will also more likely have highly experienced personnel working on their structure which can help make these documents be set up in a more efficient or well defined way. The other consideration that I think is important is the type of product your company makes. A very materials based company will probably have a very different emphasis on certain things in these documents compared to a more software based medical device company (creating things like apps.)

 
Posted : 13/11/2022 5:45 pm
(@ms2768)
Posts: 76
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On the contrary of what some of the replies state, I think that regardless of the company size/status and deadlines, all companies have an outlined plan to adhere to the standards mentioned above. Even if the company is newly founded, the severity of the standards would prompt them to bring on project managers and relative positions that are very well versed and very experienced with the ISO 13485 & 21 CFR 820.30 standards. I do however agree that the classification of the device can alter how the standards are followed, since the risk factors that determine the class of the device affect how strict the guidelines or standards are. Overall, I believe the standards are extremely vital and the medical companies know this, they follow the standards depending on the risk class of the device but also learn from the process over the years or decades of releasing new medical devices.  

 
Posted : 13/11/2022 6:47 pm
 jbh8
(@jbh8)
Posts: 71
Estimable Member
 

I think one factor that influences how a company interprets these guidelines are previous product documentation that were used in successful products (products that were approved and performed well in the market). This previous documentation could serve as reference to guide the company to the correct interpretation. As Dr. Simon had said in the lectures this week, there is very vague instruction about sections and formatting but instead best practices established by previous applications. There are no specific laws in place, but rather established standard practices that led to approvals. These standard practices demonstrated in the past what regulatory bodies prefer. I think a shortcoming of this method is the potential failure to contextualize the previous product’s approval process. When referencing previous documentation, companies should ensure there is similarity in risk and complexity. The previous product and new product should be similar in order to use the previous documentation as reference. Referencing documentation on low-risk, simpler devices when compiling design controls for a high-risk, and very complex would not be an appropriate comparison. A benefit of this method is when done correctly, companies have direct access to the most appropriate way to interpret the standards for certain product types.

 
Posted : 04/11/2023 9:13 pm
(@dk555)
Posts: 30
Eminent Member
 

There are many factors that go into deciding how to interpret these guidelines. A few that I can think of include Regulatory Strategy and Risk Tolerance, and Experience with Regulatory Audits. In terms of regulatory strategy and risk tolerance, some companies may create detailed documents for each requirement to minimize regulatory risk, while others may go with a more lenient approach where they balance compliance with efficiency. In terms of experience with regulatory audits, companies with experience working with regulatory agencies may tailor their interpretation based on prior feedback. They may adopt practices that have been positively received by audits in the past, and be less cautious. Companies without extensive experience or interaction with these regulatory agencies may be much more cautious, adding documents to cover all potential bases. Having separate documents for each possible result provides the benefit of having a clear structure with easy access to individual documents for specific aspects of each step of the design process. This can, however, lead to excessive documentation. This makes document management more difficult and can lead to a higher administrative burden. 

 
Posted : 03/11/2024 5:03 pm
(@mjc22)
Posts: 30
Eminent Member
 

When companies interpret standards like ISO 13485 and 21 CFR 820.30, several factors influence their approach. These interpretations show the balance between strict regulatory compliance and the company’s operational needs, and choices can vary depending on the company’s goals. Some factors influencing interpretation include company size and resources, risk tolerance, and frequency of audits. Smaller companies with fewer resources may take a simpler approach to reduce costs. Larger companies with specialized departments may use separate and more detailed documentation to make audits and internal reviews easier. Companies in highly regulated markets that have frequent audits may benefit from more detailed documentation, creating separate files for regulatory reviews. This approach can be beneficial for high-risk devices. Overall, benefits of using separate documents are that they provide more clear detail to make inspections easier, but they take more time and effort to keep up with. Ultimately, it is up to the company to decide which route is best for them and their needs. 

 
Posted : 11/11/2024 10:03 pm
(@zeinab-amoabediny)
Posts: 43
Trusted Member
 

To answer this question, factors influencing how a company interprets these guidelines often include company size and resources. The most important one is Company Size. Smaller companies with fewer resources might opt for streamlined documentation, embedding data within a single Design History File (DHF) to simplify management and reduce overhead. In contrast, larger organizations with dedicated regulatory teams may choose separate, detailed documents to keep specific records like design output results distinct for easily of audits and reviews.

 
Posted : 12/11/2024 3:22 pm
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